What will be lifted? Consider the weight and size dimensions of the load.

What approach dimensions are needed? Assess the space available for the crane to operate effectively.

What duty class is required? Evaluate how heavy the objects are and how often they will be lifted.

Where will the crane be used? Determine if it will be used indoors or outdoors and consider the specific environmental conditions.

How do you want to move materials within your facility? Consider the flow of materials and whether multiple types of equipment are needed to manage it efficiently.

What type of crane is needed? Decide on the most suitable crane type to streamline your material handling processes.

What additional safety, productivity, or sustainability features will you require? Identify any features that can enhance safety, boost productivity, or support sustainability goals.

Will you need to train your crane operators? Consider the training requirements for operating the crane.

How will you maintain the crane? Assess if you have your own maintenance team or if you will require a crane service provider.

By carefully considering these factors, you can select the right crane that meets your specific needs and ensures efficient, safe, and cost-effective material handling within your facility.

Questions? Get in touch for more information

What will be lifted? Consider the weight and size dimensions of the load.

What approach dimensions are needed? Assess the space available for the crane to operate effectively.

What duty class is required? Evaluate how heavy the objects are and how often they will be lifted.

Where will the crane be used? Determine if it will be used indoors or outdoors and consider the specific environmental conditions.

How do you want to move materials within your facility? Consider the flow of materials and whether multiple types of equipment are needed to manage it efficiently.

What type of crane is needed? Decide on the most suitable crane type to streamline your material handling processes.

What additional safety, productivity, or sustainability features will you require? Identify any features that can enhance safety, boost productivity, or support sustainability goals.

Will you need to train your crane operators? Consider the training requirements for operating the crane.

How will you maintain the crane? Assess if you have your own maintenance team or if you will require a crane service provider.

By carefully considering these factors, you can select the right crane that meets your specific needs and ensures efficient, safe, and cost-effective material handling within your facility.

Questions? Get in touch for more information

What is Your Crane Application?

Will you be using the crane on a production line, in a shipping area, or do you require something more specialized, such as die handling or paper roll storage? Consider whether the crane will be used for a critical process or for occasional tasks like maintenance.

It's important to accurately define the capacity, duty class, span, and height of lift. Choosing the right capacity is essential for optimizing safety and the lifetime of your crane, reducing unnecessary wear and tear on components. You should also think about potential future production demands and whether the crane can easily adapt to your evolving needs.

What is Your Operating Environment?
The operating environment will influence the type of crane needed. For instance, certain chemicals can make plastics brittle or accelerate metal corrosion; cutting oils can make neoprene and PVC brittle; and heat and moisture can cause motors to overheat.

Key points to consider:

· Outdoor applications require features to protect against rain, snow, ice, heat, wind, and ultraviolet radiation.

· Will there be exposure to hazardous environments such as explosive conditions?

· Are there high or low ambient temperatures?

· Will there be high humidity or dust levels?

Who Will Operate the Crane, and What Controls Will They Use?

It's important to understand who will be operating the crane, their experience, and whether they will use the crane frequently or only occasionally. Crane operator training is needed not only for new operators but also for refresher training, especially if there are new types of controls or features on the crane.

The operating environment should also influence the choice of crane controls. Radio controls or a cabin can help keep operators safely away from loads and dangerous work areas. For repetitive materials flow, semi-automation or full automation can be a productivity-boosting addition.

What type of building will the new crane be installed in?

If you have an existing building, you'll need to consider the operating area of the crane and the available clearance. Clearance refers to the distance between the moving crane and fixed structures. There are applicable standards and regulations outlining the requirements for overhead, under, and side clearances, and Konecranes experts can help you choose the best configuration.

With a new building, you have greater flexibility, provided that you involve the crane provider early in the planning process. Konecranes can help you save on building costs by designing a crane that provides the coverage you need, without making the building taller than necessary to accommodate the crane.

Questions? Get in touch for more information

Determining the duty class is critical when purchasing an crane.
Accurately determining the duty class is crucial for ensuring safety, equipment longevity, compliance with regulations, and achieving optimal performance. By selecting the appropriate duty class, you ensure that the crane is designed to safely lift and move loads within its specified limits. Operating a crane beyond its duty class can lead to accidents, equipment damage, and potential injuries or fatalities.

The right duty class means the crane is capable of handling the expected loads efficiently. If a crane is underutilized, it can result in unnecessary costs and reduced productivity. Conversely, operating a crane at a higher duty class than necessary can be inefficient and lead to increased energy consumption. By accurately determining the duty class, you can optimize the crane's performance, maximize productivity, and minimize operational costs.

To identify the right duty class for your crane, consider the following factors and reference the chart below based on your answers:

Intended Use of the Crane:

o Light Duty: Infrequent use with low load capacity requirements, suitable for maintenance and light assembly.

o Moderate Duty: Regular use with average load capacity requirements, ideal for general manufacturing and warehousing.

o Heavy Duty: Frequent use with high load capacity requirements, such as in steel mills and heavy fabrication.

Frequency of Operation:

o Standby or Infrequent: Usage less than 5% of the rated capacity and fewer than 10 lift cycles per hour.

o Light: Usage up to 15% of the rated capacity and 10 to 20 lift cycles per hour.

o Medium: Usage up to 30% of the rated capacity and 20 to 30 lift cycles per hour.

o Heavy: Usage up to 50% of the rated capacity and 30 to 50 lift cycles per hour.

o Severe: Continuous operation at or near the rated capacity with more than 50 lift cycles per hour.

Load Capacity Requirements:

o Identify the maximum load the crane needs to handle and consider potential future requirements.

Comparison of FEM, HMI and CMAA classifications

What type of crane configuration will you need?

Once you have determined your required capacity, duty class, lifting height and what type of building the crane will go into, it's time to think about crane configuration. The following detailed classifications are outlined below based on various configurations.

a. There are three main crane types: overhead cranes, gantry cranes, and jib cranes are available as options.

Overhead cranes, sometimes called bridge cranes, are usually attached to a building's interior structure—often the building girders that support the roof and walls. Strong steel tracks are permanently affixed to these girders, allowing the crane's bridge to move along the tracks. This entire structure create a framework that makes overhead cranes extremely strong and powerful, capable of lifting very heavy loads.

Gantry cranes don't require steel tracks attached to the building structure. Instead, the main beam is supported by two vertical beams (legs), which can be fitted with wheels or casters, allowing the entire structure to move independently or along a rail system. This makes gantry cranes ideal for outdoor environments or for tasks that require flexibility in moving the load. Gantry cranes are usually less expensive than an overhead bridge crane.

Jib cranes consist of a pivoting head and boom assembly. The pivoting head is supported either by a floor-mounted mast or by an existing wall or building column. Jib cranes are popular in areas of the facility that require specific lifting applications. While some light-capacity cranes can be made portable, jib cranes are typically permanently installed over a workstation.

b. The other two configuration options for both overhead and gantry cranes are single girder or double girder. For gantry cranes, semi girder and portable configurations are also available.

Double-girder cranes support higher capacities but are more expensive. Additionally, double-girder designs typically allow for greater hook height than single-girder designs, as the hoist can be mounted on top of the bridge rather than underneath.

Single-girder cranes, on the other hand, are less expensive but generally have lower capacities. In single-girder cranes, the hoist is always mounted at the bottom of the crane girder, whether in top-running or underhung configurations. This design creates a larger operating envelope for the hoist and is ideal for applications where headroom is not a limitation.

Semi girder gantry cranes are a combination of an overhead crane and a gantry crane. One side, with a support leg, runs on a ground-running rail; while the other side, without a leg, moves along the overhead track of the factory building. The remaining structure and configuration are consistent with a standard gantry crane. These cranes are typically installed on the structure of indoor workshops or the walls of outdoor workshops.

Portable gantry cranes are free-standing gantry cranes equipped with four universal wheels, allowing it to be quickly and easily moved from one location to another.

c. There are four configuration options for Jib cranes. Pillar jib crane, portable jib crane, wall mounted jib crane, wall travelling jib crane.

Pillar jib cranes are installed on a ground foundation, no other facilities are needed for support,making them ideal for short-distance material handling or as an economical supplementary solution to overhead cranes in crowded spaces.

Portable jib cranes features a unique, self-supporting cantilever design mounted on wheels and rollers, ensuring safe and reliable operation with minimal downtime.

Wall mounted jib cranes can be mounted on workshop walls, columns or other suitable support structure ,without need to occupy your floor space. These cranes are suitable for handing light duty lifting tasks.

Wall travelling jib cranes are mounted on building walls. They can operate independently or travel below the level of the overhead crane on crane rails that overlap on the building wall, providing a profitable supplement to the overhead crane .

d. For single girder overhead crane, top running crane, underhung crane and offset trolley crane are optional.

Top-running crane make the end truck ride on top of the runway beam. A top-running crane has the advantage of generally being able to lift heavier loads than underhung cranes. Additionally, a top-running crane offers greater headroom than an under-running crane.

Under-running cranes make the end truck ride on the lower flange of the runway beam. These cranes typically allow much better end approach for the hoist. That is, they allow the hoist to get closer to the end truck or end of the runway than is possible with a top running crane. Underhung cranes tend to be more cost effective than top running cranes. Also, if your operation calls for you to be able to transfer hoists along bridges to interconnected monorails, you need to have an underhung style of overhead crane.

Offset trolley cranes design shifts the trolley to one side of the beam, unlike standard overhead cranes with a centered trolley on the beam and creating additional advantages for specific applications. The cranes are particularly well-suited facilities where the crane's installation height is low, but there is ample headroom between the top surface of the track and the plant's ceiling. This design utilize vertical space within the workshop, allowing for a higher lifting height for the hoist.

e. For double girder cranes, hoist trolley and open winch trolley are optional.

Double girder cranes with hoist trolley use a electric hoist trolley as the lifting mechanism. The lifting capacity is up to 80 tons. The crane features lightweight, modular and parametric design.

Double girder cranes with open winch trolley are a classic open winch crane with a lifting capacity up to 450 tons. The lifting mechanism adopt the classic parallel axis arrangement. Compared to cranes with hoist trolley, they have bigger lifting capacity and are more expensive.

f. L shape, A shape and U shape are optional for gantry cranes.

g. Cantilevered gantry cranes and Non-cantilevered gantry cranes

Cantilevered gantry cranes feature an overhanging section that extends beyond the main frame. This design allows the crane to reach areas that would otherwise be inaccessible with a non-cantilevered crane, such  as working around obstacles or lifting over other structures. While offering greater flexibility and increased reach, cantilevered cranes require more careful design to manage load distribution and ensure safety. These cranes are typically used in applications where extended reach or access to confined or restricted areas is essential.

Non-cantilevered gantry cranes are positioned directly beneath the load being lifted. They are ideal for simpler, open-area applications where stability and cost-efficiency are priorities.

Questions? Get in touch for more information

Innovative Options for Smarter Lifting

Advances in crane technology are continually improving safety, load handling, reliability, and overall performance in overhead lifting equipment. If you're seeking ways to enhance safety and productivity in your operations, we offer a range of crane features that can help make a meaningful difference.

Smart Features Give you Better Control Over Mmaterial Handling

Our Smart Features are purpose-designed add-ons developed by Zomax to work either individually or together to support safety, reduce cycle times, and enhance load positioning. By integrating specialized software and hardware, these features add intelligence to your crane operations.

Load Control Features
These features promote smooth, steady movement to enhance load control. This not only improves safety for operators and the surrounding environment but also boosts productivity by reducing cycle times. Load control options include Sway Control, Snag Prevention, Load Floating, Microspeed, and more.

Area Control Features
Area control features help you optimize crane operations by adapting to the layout of your production line. They enable more precise and efficient load positioning while ensuring better use of available space. Options include Protected Areas, Working Limits, Target Positioning, and End Positioning.

Smart Features are available for rope hoist cranes and open winch cranes, and they can be applied across a wide range of industrial applications.

Enhance Safety, Productivity, and Maintenance with Remote Monitoring

Remote Monitoring helps you understand how your cranes are used daily and plays an important role in predictive maintenance. By collecting equipment condition and usage data, combined with inspection and maintenance records, it provides a clear picture of your crane's condition, operation, and maintenance needs.

Between regular inspections and preventive maintenance, unexpected issues can occur due to operator error, irregular usage, or other events. Reote Monitoring can alert you to potential problems early, helping you address them before they become critical and ensuring safer and more efficient operations.

Analyzing monitoring data can also help establish operational baselines and identify areas for maintenance or process improvements.

Remote Service Options:

Brake Monitoring: Tracks brake condition, estimates service life, and detects faults, making it ideal for high-use cranes where safety is essential.

Wire Rope Monitoring: Continuously monitors the condition of wire ropes during normal use, detecting both visible and hidden defects. Alerts are sent if the rope condition falls below set limits, which is especially useful for critical operations.

Questions? Get in touch for more information

The crane runway plays an important role inensuring the safe and efficient functioning of overhead cranes.

It provides a dedicated path for the crane to move along the length of a building or specific area. The hoisting mechanism is suspended from a trolley that travels horizontally along the runway, allowing the crane to cover a wide range of work areas.

Crane runways are typically made from steel beams or welded sections designed to handle the crane's weight, its loads, and the forces generated during operation. They also include safety features like end stops, bumpers, and electrical systems to ensure proper alignment, prevent collisions, and control the crane's movement.

Do you have an Existing Runway?

If you already have a crane runway, it's important to assess its condition. Factors like temperature changes, wear, and age can affect the runway's performance. A poorly maintained runway can reduce crane efficiency, affect its reliability, and pose safety risks.

When discussing a new crane for an existing runway, please consider these questions:

· Is the runway designed for the weight and capacity of the new crane?

· Does it support multiple cranes, or is it limited to one? Would a collision avoidance system be needed?

· Are the rails compatible with the new crane's wheels?

· Does the crane fit within the building's dimensions and match the existing bumper stop heights?

· Is the conductor bar up to current standards?

· Does the electrical system meet the crane's power requirements?

· Is the foundation strong enough to support the new or additional cranes?

Do you need a New Runway?

If you're installing a new runway, consult a qualified engineer to ensure safety and compliance with regulations. Here are some factors to consider:

· Load Requirements: Determine the maximum weight and size of the loads the crane will handle to calculate the runway's capacity and span.

· Building Structure: Ensure the building can support the weight of the runway and the loads it will carry.

· Configuration: Choose between single-girder or double-girder setups based on load capacity and space requirements.

· Runway Span: Make sure the runway is wide enough for the crane's lateral movement and covers the working area.

· Headroom and Clearance: Ensure there's enough vertical space for the crane and loads without obstructions like pipes or lights.

· Runway Height: Set the height to allow adequate hook clearance and account for vertical lift requirements.

· Alignment: Plan the layout to optimize crane movement and avoid obstacles like doors and columns.

· Installation and Maintenance: Choose a design that is easy to install and allows for routine maintenance and inspections.

For more information or guidance, consulting with experts can help ensure your crane runway meets your operational needs and safety standards.

Regulatory Compliance

Verify that the installation dimensions comply with local regulations.

Approval of Drawings

Review and approve the overhead crane drawings, ensuring details like compass directions, voltage, and the location of electrical connections are correct.

Terms and Conditions (T&Cs)

● Carefully go through the terms and conditions, with special attention to the finance or funding sections.

● Consider setting up a payment plan.

● Discuss key topics such as liquidated damages, intellectual property rights, and responsibilities for delays or damage.

Runway Verification

Confirm that the crane runway has been measured accurately and is ready for use.

Warranty Details

Check what the warranty includes (e.g., parts or labor) and its duration.

Service Planning

a. Determine the type of service needed to maintain safe crane operations, including:

Ø Inspection and preventive maintenance programs compliant with safety regulations.

Ø Predictive maintenance or remote monitoring to reduce downtime.

Ø Parts packages to enhance uptime.

Ø Operator training and support.

b. Confirm the location of your nearest service branch and its manager.

Delivery and Documentation

a. Agree on the delivery date.

b. Request any required documentation, such as P-ENG stamps, CSA/CE compliance certifications, or testing records.

Site and Installation Review

a. Plan a site review to ensure accessibility, proper door locations, and equipment setup.

b. Make arrangements for a smooth installation process.

Factory Acceptance Test (FAT)

a. Schedule the factory acceptance test inspection.

b. Assign an internal staff member or hire a third-party inspector to review the crane (e.g., welds) and FAT results.

c. Note any manufacturing hold points, where production pauses until customer requirements are met.

Project Management

Review the project management plan, including the installation and startup process, to ensure everything is aligned.

These steps will help you finalize your order with confidence and set up your crane for successful operation.

Questions? Get in touch for more information

Regulatory Compliance

Verify that the installation dimensions comply with local regulations.

Approval of Drawings

Review and approve the overhead crane drawings, ensuring details like compass directions, voltage, and the location of electrical connections are correct.

Terms and Conditions (T&Cs)

● Carefully go through the terms and conditions, with special attention to the finance or funding sections.

● Consider setting up a payment plan.

● Discuss key topics such as liquidated damages, intellectual property rights, and responsibilities for delays or damage.

Runway Verification

Confirm that the crane runway has been measured accurately and is ready for use.

Warranty Details

Check what the warranty includes (e.g., parts or labor) and its duration.

Service Planning

a. Determine the type of service needed to maintain safe crane operations, including:

Ø Inspection and preventive maintenance programs compliant with safety regulations.

Ø Predictive maintenance or remote monitoring to reduce downtime.

Ø Parts packages to enhance uptime.

Ø Operator training and support.

b. Confirm the location of your nearest service branch and its manager.

Delivery and Documentation

a. Agree on the delivery date.

b. Request any required documentation, such as P-ENG stamps, CSA/CE compliance certifications, or testing records.

Site and Installation Review

a. Plan a site review to ensure accessibility, proper door locations, and equipment setup.

b. Make arrangements for a smooth installation process.

Factory Acceptance Test (FAT)

a. Schedule the factory acceptance test inspection.

b. Assign an internal staff member or hire a third-party inspector to review the crane (e.g., welds) and FAT results.

c. Note any manufacturing hold points, where production pauses until customer requirements are met.

Project Management

Review the project management plan, including the installation and startup process, to ensure everything is aligned.

These steps will help you finalize your order with confidence and set up your crane for successful operation.

Questions? Get in touch for more information

Managing Your Crane Project

Once your order is placed, several steps will follow over the coming months. This outline provides an overview of how Zomax typically handles a project and can help answer any questions you may have.

Project Kickoff
After your order is confirmed, our project team is assembled, and an internal kickoff meeting is held to begin the execution of your order. Within a week of your order, your project manager will arrange a meeting with you to review the project details. This initial step is essential to align expectations and ensure clear communication.

Drawing Approval
This is a crucial milestone in the project. You will need to review the approval drawings and confirm that all technical details are correct. While this process may seem complex, we will guide you through it and offer support to ensure accuracy.

Progress Payments
Throughout the course of the project, invoices will be issued according to the agreed payment terms. Timely progress payments help keep the project on track and avoid delays.

Customer Inspection
We welcome customer visits to our manufacturing facilities to view your equipment. As manufacturing and factory acceptance testing may take some time, please arrange any visits in advance to ensure availability.

Factory Acceptance Test (FAT)
It is our standard practice for all customer lifting equipment to undergo a factory acceptance test (FAT) before delivery. You are invited to attend the FAT to personally inspect the crane and ensure it meets your specifications. A detailed checklist will be provided, and this document will be sent to you before the final site acceptance test (SAT).

Pre-Installation Meeting
A few weeks before the scheduled installation date, your project manager will arrange a formal meeting to review the final details for installation. This ensures everything is in place for a smooth installation process.

Site Acceptance Test (SAT)
Following the successful installation and commissioning of the crane, a site acceptance test (SAT) is conducted. This final test is performed before the crane is handed over for full operation.

Customer Survey
Your feedback is important to us. After the completion of your project, we will send you a customer survey. Your honest input helps us improve and continue to provide the best service possible.

By following these steps, we aim to ensure a smooth and successful crane project from start to finish.

Questions? Get in touch for more information

Crane Delivery and Installation Planning

Several steps need to be completed before the crane installation can take place:

● When the crane will be in position

● The installation team and the estimated timeline for the installation are confirmed.

● The customer gives consent for all installation team members to access the site.

● For new buildings, we suggest to attend all construction meetings to ensure smooth crane installation and address any related questions. Our installation manager will coordinate communication between all involved parties.

● Mobile cranes, test weights, and scissor lifts are scheduled and available at the designated location and time.

● The safety representative will conduct a risk assessment in collaboration with theZomax team.

● Confirmation is received that the plant owner has provided written authorization for the crane's transportation to the site.

● Fixed wiring for conductors is prepared.

● The crane's steel structure and components are pre-installed.

● Safety barriers are set up around the installation area.

● Crane markings, such as operational symbols and radio control labels, are applied.

These preparations ensure the crane can be installed efficiently and safely, contributing to a smooth process overall.

Questions? Get in touch for more information

Installation involves, among other things, specialized skills and equipment for erecting steel structures. You can choose to have a third party install your new crane, or you can rely on Zomax Service, where our trained and qualified personnel will handle the installation according to your specific requirements, applicable standards, and legal regulations.

Crane installation may vary depending on the customer, but typically includes:

· The old crane removal, disassembly, and disposal (if applicable)

· The runway and rails supply and installation

· The new crane installation

· The crane setup,, including remote monitoring and Smart Features (if applicable)

· Installation of the crane power supply along the runway

Questions? Get in touch for more information

Installation involves, among other things, specialized skills and equipment for erecting steel structures. You can choose to have a third party install your new crane, or you can rely on Zomax Service, where our trained and qualified personnel will handle the installation according to your specific requirements, applicable standards, and legal regulations.

Crane installation may vary depending on the customer, but typically includes:

· The old crane removal, disassembly, and disposal (if applicable)

· The runway and rails supply and installation

· The new crane installation

· The crane setup,, including remote monitoring and Smart Features (if applicable)

· Installation of the crane power supply along the runway

Questions? Get in touch for more information

The SAT (Site Acceptance Test) is Performed After Installation

The SAT involves a joint inspection and testing process between the Zomax technician and the customer to ensure the crane meets all customer requirements and specifications. Once this is confirmed, the results are documented and signed off by the customer.

Our experienced technicians follow a structured SAT protocol, ensuring that all required inspection steps are thoroughly completed. The protocol is documented, and both the supplier and customer receive a copy of the SAT report.

Questions? Get in touch for more information

Make the Crane Ready for Use

Crane commissioning is the process of inspecting, powering up, and testing the equipment before handing it over to the customer for use. A load test will also be conducted in accordance with applicable local regulations. If your crane is equipped with Smart Features, the technician will configure the parameters and test the features

Questions? Get in touch for more information

Third-party certification

A third-party inspection must be scheduled to inspect and certify the crane. All relevant documentation regarding the crane and its functions should be readily available, and a water weight test must be conducted.

In many countries, obtaining third-party certification before using the crane is a legal requirement. We recommend that Zomax be involved in the certification process to address any observations or issues that may arise during the inspection.

Questions? Get in touch for more information

When  handover cranes to the customer, we offer responsibility training to enables both Zomax and the customer to review together the responsibilities of the crane owner.

Proper maintenance is one of the most important responsibilities for crane ownership. Common maintenance mistakes include not adhering to OEM-recommended inspection schedules, failing to address defects promptly, improper lubrication, and incorrect operation, such as side pulling or overloading.

With proper care, overhead cranes can remain in good working condition for at least 10 years, and many continue to perform well beyond that.

Reserve a Budget for Each Crane, Annually

Crane owners should understand the total cost of ownership, considering both current and future expenses, such as:

● Electricity consumption

● Crane operator training

● Slings and other lifting accessories

● Compliance inspections

● Preventive maintenance

● Replacement parts (e.g., ropes, hook latches, wheels)

An effective maintenance program helps identify potential issues before they disrupt production, jeopardize employee safety, or affect revenue. Starting your crane's operation with a structured inspection and preventive maintenance plan will help ensure its safety, reliability, and longevity.

Questions? Get in touch for more information

When  handover cranes to the customer, we offer responsibility training to enables both Zomax and the customer to review together the responsibilities of the crane owner.

Proper maintenance is one of the most important responsibilities for crane ownership. Common maintenance mistakes include not adhering to OEM-recommended inspection schedules, failing to address defects promptly, improper lubrication, and incorrect operation, such as side pulling or overloading.

With proper care, overhead cranes can remain in good working condition for at least 10 years, and many continue to perform well beyond that.

Reserve a Budget for Each Crane, Annually

Crane owners should understand the total cost of ownership, considering both current and future expenses, such as:

● Electricity consumption

● Crane operator training

● Slings and other lifting accessories

● Compliance inspections

● Preventive maintenance

● Replacement parts (e.g., ropes, hook latches, wheels)

An effective maintenance program helps identify potential issues before they disrupt production, jeopardize employee safety, or affect revenue. Starting your crane's operation with a structured inspection and preventive maintenance plan will help ensure its safety, reliability, and longevity.

Questions? Get in touch for more information

Train Your Operators in Safe Crane Use

Investing in crane operator training is essential for ensuring the safety of both employees and the workplace. Crane accidents often result in injuries to operators, workers, and bystanders. Most crane accidents are caused by human error, leading to safety risks and costly downtime. These incidents can be minimized or prevented through proper training and responsible crane usage.

Crane operator training should cover the specific crane models that operators will be using. Operators must thoroughly understand the operating manual and be able to follow its instructions precisely. Additionally, they should be proficient in rigging the crane safely, maintaining control of the load, and recognizing potential hazards to avoid them.

Zomax Crane Operator Training covers essential topics, including controlling load swing, following safe crane operation rules, understanding local crane regulations, demonstrating hand signals, performing precision lifts, accurately spotting loads, and identifying key crane components and assemblies.

Training can be delivered on-site at your facility or online through self-paced learning (where available).

Questions? Get in touch for more information

Quick Access to Spare Parts is Crucial for Reducing Downtime
Maintaining an inventory of spare parts, especially for process-critical operations, significantly reduces downtime during maintenance or repairs.

We recommend classifying spare parts based on their availability and impact on operational reliability. Consider organizing them into the following categories:

· Critical Spare Parts

· Important Spare Parts

· Other Spare Parts

Spare parts can also be categorized based on maintenance needs and crane usability:

· Low Failure Probability Parts: Components with minimal risk of failure.

· Wearing Parts: Items with predictable replacement intervals during maintenance.

· Investment Components: Long-term assets like motors, gearboxes, and inverters.

Zomax Parts Packages are tailored to your specific application and usage requirements. These packages include critical and wearing parts, with an option to add investment components. Having these parts readily available helps mitigate crane-related risks and ensures smoother operations.

You can also find genuine Zomax spare parts, equivalent parts, and replacements for various crane at the Zomax company.

Questions? Get in touch for more information

Daily Inspections: A Crucial Safety Practice and Legal Requirement in Many Countries
Performing daily inspections is essential for safety and is mandated by law in several regions.

Despite regular inspections and maintenance, issues can still occur due to factors like continuous or heavy use, operator behavior, overloads, and other conditions. Daily inspections help identify visible damage, excessive wear, or deficiencies, ensuring the crane is functioning properly before lifting a load.

Questions? Get in touch for more information

Regular Crane Inspections: Ensuring Safety and Compliance
Understanding the types of inspections your equipment requires is crucial, as inspection needs can vary based on several factors.

Crane inspections help verify that equipment meets current standards and regulations, reducing the risk of costly fines and operational disruptions. Regular inspections are essential for assessing equipment safety, identifying wear and tear, and detecting maintenance needs.

In some regions, compliance inspections may not be legally mandated, but they remain vital for evaluating the condition of the equipment. Inspections help identify deficiencies or deviations from manufacturer recommendations that could compromise safe operation.

Zomax service experts can assist in determining the appropriate type and frequency of inspections for your cranes. Factors such as the crane’s age, type, duty cycle, and working environment may necessitate more detailed inspections, including internal checks and non-destructive testing of components.

Questions? Get in touch for more information

The Importance of a Tailored Maintenance Program for Crane Performance and Reliability

A well-structured maintenance program can greatly enhance the performance and reliability of your cranes. Conversely, neglecting crane service is one of the leading causes of equipment failure and a significant safety risk. Implementing a systematic approach to maintenance is essential for ensuring that your crane remains safe, reliable, and productive.

While most crane manufacturers provide scheduled maintenance guidelines to optimize equipment performance during standard operations, the most effective service programs are those customized to the specific environment in which the cranes operate.

At Zomax, we design service programs tailored to your operations. These programs consider factors such as the equipment's usage, operating environment, duty class, service history, manufacturer recommendations, and statutory requirements. Additionally, we address your long-term spare parts needs and offer advanced services to support the entire lifecycle of your asset.

Questions? Get in touch for more information

Certain Crane Components Require More Than Visual Inspections

While regular inspections and preventive maintenance are essential, some crane components require more detailed evaluation beyond visual checks. Advanced services can identify critical issues using modern technology and skilled specialists to perform an in-depth analysis of your crane and its components.

Visual inspections alone may not always verify the condition of critical components, especially in cases where crane configurations or obstructions limit visibility. Failure of these components can result in dropped loads, equipment damage, injuries, or even fatalities. More comprehensive inspections and analyses are crucial for detecting potential issues that could lead to component failure.

Zomax offers a range of advanced consultation services designed to provide a deeper assessment of your crane and its components. Whether used as a standalone service or integrated into a maintenance program, these services leverage cutting-edge technology and expert insights to uncover critical issues and support informed decision-making.

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